One Cordless Power Tool, Attachments for Every Application

Black & Decker has just released released a new cordless power tool with a totally revolutionary design. To get straight to the point, the new Matrix is essentially a power tool body with a head that’s been geared to accept attachments. The result is a cordless tool with a detachable head that can be changed and interchanged between seven different attachments, each one geared and ready to perform a different application.

The Matrix and the Quick Connect System

The Matrix comes standard with an drill/driver attachment and is available in both 12V and 20V models. Six different detachable heads (an impact driver, jigsaw, an oscillating tool, a router, detail sander and a trim saw) are available for purchase separately. This allows you to choose the pieces that are most specific to your needs and build upon the tool from there.

Each piece in the Quick Connect System, from the tool itself to each of its detachable heads, is relatively affordable. The 12V Matrix runs about $50, the 20V Matrix is about $70, and each of the attachments costs between $30 and $40 (significantly less expensive than a complete tool). This allows you do a lot more and to save a lot more in the process. – According to Black & Decker, more Matrix Quick Connect attachments are on the horizon.

The Matrix itself is compact and lightweight allowing for easy use in small spaces and awkward or overhead applications. It’s pistol grip design is easy to handle and maintains balance with each different attachment. The tool is powered by lithium ion battery technology that allegedly holds a charge for up to 18 months and definitely provides enough power for the tremendous amount of tasks that are possible with this tool. While the 12V model (model number BDCDMT112) is perfect for most DIY applications, the 20V model (model number BDCDMT120) offers more power for heavier-duty tasks. Each kit includes, the drill/driver attachment, a double sided bit tip and a lithium ion battery and charger.

How it Works (in a very small nutshell)

In case you’re wondering how the Quick Connect System actually works, I’ll explain it very briefly in very basic terms. The motor on the Matrix turns a metal male joint. Each of the Matrix Quick Connect attachments have a matching female joint which securely connects to the tool’s motor. Durable nylon housings additionally contribute to the secure connection between tool and attachment. The motor feeds power to each of the attachments which are geared to perform their specific task. For safe performance between each attachment, the tool also features a mechanical lock which prevents the reverse functionality of the drills from engaging while being used with other heads.

Attachments

So the tool itself is compact and lightweight. It has a variable speed motor and the chops to perform a virtually endless number of applications. But what about the attachments?

The Drill/Driver (included)

For starters, the included drill/driver attachment does everything you’d expect it to be able to; it’s compact and happily performs the entire spectrum of drilling and driving tasks (with respect to the voltage of the tool, of course). The head delivers big power and offers the small profile needed for close-quarter work.

 

The Impact Driver (BDCMTI | sold separately for about $40)

The impact driver attachment is similarly compact and offers up to 10x the torque you’d receive from the drill-driver head. The thing delivers power and precision without kickback, drives large screws and fasteners with ease and includes a Phillips #2 bit.

 

The Jigsaw (BDCMTJS | sold separately for about $30)

The jigsaw head offers tool-free blade changes and accepts both T and U-shank blades. Because the tool offers variable speeds, the jigsaw can match speeds to each cutting task and maneuvers easily. This attachment includes one T-shank jigsaw blade.

 

The Oscillating Tool (BDCMTO | sold separately for about $40)

The Matrix oscillating head attachment offers tool-less accessory changes and accepts a variety of Black & Decker accessories. This allows users to do everything from flush cuts and plunge cuts in drywall, wood, plastics, metals and etc, to sanding, grinding and scraping. The tool’s variable speeds allow for an always precise performance and the attachment includes a plunge cutting blade, a sanding platen and two pieces of sandpaper.

The Router (BDCMTR | sold separately for about $40)

The router head offers a powerful and accurate performance to tackle most decorative, edge forming and hinge routing applications. A Quick Adjust button allows for fast depth adjustment up to 1-inch and a spindle lock allows for single wrench bit changes.

 

The Detail Sander (BDCMTS | sold separately for about $30)

The detail sander attachment is compact for use in corners and small spaces and is ideal for a huge range of sanding applications from finish sanding to polishing and rust removal. The head utilizes a hook-and-loop paper attachment system for easy and reusable paper changes, and variable speeds ensure you have the right amount of juice for each project. The detail sander head includes six sheets of sandpaper ((2)60-grit (for rough sanding), (2) 120-grit (for middle-of-the-road-sanding), (2) 240-grit (for fine sanding)).

The Trim Saw (BDCMTTS | sold separately for about $30)

The trim saw attachment comes with a 3-3/8-inch, 24-tooth carbide blade that, coupled with the big power of the tool, is ideal cutting plywood, fence boards, paneling and etc. It’s lightweight, compact design make the saw easy to use and maneuver and its portability make the tool incredibly handy to have around.

 

Because each of the attachments are sold individually, users can be particular about which heads to invest in. This helps crafters do a lot more with (and for) a lot less. At the end of the day, the tool is built right and comes at a really great price; the attachments are incredibly more affordable that buying an entirely new tool and they perform most applications with inspiring vigor. – I would only suggest you also invest in a second battery. Even though these lithium batteries are the cream of the crop, it’s always good to have another on hand.

A More Versatile Router For a More Evolved Craftsman

Though compact like a trim router, this new version of Dewalt’s two-base router kit is both durable and powerful to offer the features you’d expect from a high-performance router without any of the bulk. It features a few ergonomic adjustments rendering the tool more balanced and, as a fortunate consequence, the thing is ideal for one-handed use, too. In effect, the tool is smaller while still offering more power. This, of course, is a really great combination, and because the router includes both a fixed base and a plunge base, Dewalt’s new DWP611PK combination router kit just keeps on giving.

General Information:

It’s 1.25HP motor has gumption enough to tackle the hardest materials and with variable speed control, the router allows users to match bit speeds to each material and application. The motor also includes a soft-start feature for smooth start-ups and an electronic feedback mechanism that maintains your bit speed through each cut. The router motor easily transitions between the fixed and plunge bases and with dual LED lights and a clear sub-base the tool offers maximum visibility throughout each operation. The tool’s aluminum motor housing and base construction ensure total durability and, for greater versatility, it’s sub-base is also compatible with universal template guides.

The DWP611PK router also incorporates an extended collet for maximum bit contact and a tighter bit-grip and, thanks to a large spindle lock button and multiple shaft-lock detents, bit changes (with a wrench) are totally fast and easy. The tool also ensures optimized depth of travel enabling users up to 1.5-inches with the standard base and up to 2-inches depth of travel with the plunge base.

The Fixed Base:

The DWP611PK’s fixed base features an adjustment ring that allows users to perform controlled bit depth changes to within 1/64 of an inch and with a depth ring and clamping mechanism designed to keep the router motor securely locked in place, results are consistent and perfectly precise. For greater work surface contact and optimized operator control, the tool also features an extended sub-base. Spring-loaded release tabs additionally ensure the base can be quickly removed to make way for that included plunge base.

The Plunge Base:

Dewalt’s DWP611PK plunge base includes ergonomic over-molded rubber handles for optimized control and comfort. It also features a fine-tune adjustment rod for accurate depth settings and a large base platform to ensure total stability through the toughest applications.

Summary:

Overall, the Dewalt DWP611PK combination router kit is a superior set offering a smaller, easier to use router with incredible power and enhanced versatility. You can’t really beat that.

 

How to Know Which Router Bit You Need:

Everything You Need to Know About Router Bits

  

WHAT IS A ROUTER BIT?

A router bit is a cutting tool used with a router to rout out (or hollow out) spaces in the surface of a generally hard workpiece. Although routers and router bits are more commonly used in woodworking applications like cabinetry and carpentry, these cutting tools can also perform in metals, plastics and various other materials. Essentially, though, these cutters are used to create joinery aids (like a dovetail joint) or to embellish work pieces with decorative or ornate effects (like formed edges, intricate inlays or surface work). With the right router bit, users can cut, trim, and shape workpieces with staggering versatility; these bits are available in numerous profiles and can be custom fabricated to create virtually any profile conceivable.

TYPES OF ROUTER BIT

Of course, there are many different types of router bit and although they all serve the same general purpose, they each do different things and achieve different results. A good router bit, though, should be sharp, should retain its sharp edge, and should be well balanced; this produces a bit that will last longer and will “chatter” or vibrate less during use. Conversely, bits of lesser quality tend to wear faster, chip easier, and chatter more aggressively. The following, then, is a basic breakdown of how router bits are most commonly categorized and their respective routing applications.

Cutter Type:

For the most part, router bits can be divided into three major types: fluted cutters, profile cutters and helical cutters. Fluted cutters are used for edging and trimming, profile cutters are used for trimming and shaping, and helical cutters, while mostly used in more easily machined (softer) materials, are designed for trimming, shaping and drilling. Of course, within these three groups, bits can be (and are) more specifically categorized – this will be reflected in greater detail below.

Construction:

Similarly, drill bits are usually fabricated with one of three compositions: solid high-speed steel (HSS), carbide tips, or solid carbide. HSS bits are the least expensive; they dull more quickly and, accordingly, are used primarily to trim laminate or for work in softer workpieces. Carbide tipped bits are the most universal bit type as they are more durable and perform (at least) reasonably well in all applications. Of course, these are more expensive than HSS bits, but they are equip to manage harder materials and they retain their sharp edges for longer periods. Solid carbide bits, as one would assume, are the most expensive and highest-performing bit type. While some might argue that their solid carbide construction is superfluous, they are durable and deliver beautiful results. Because of their cost, though, solid carbide bits are generally used by only the most practiced woodworkers.

Router bits can also be classified as edge bits, non-edge bits, or anti-kickback bits. Edge bits include a small wheel bearing which acts as a fence against each workpiece; these wheel bearings can be changed to alter the diameter of the cutting edge. Non-edge bits do not have this wheel bearing and therefore a fence (either attached to the workpiece, the router itself or to the router table) must be used with these bits. Anti-kickback bits, on another hand, feature non-cutting material surrounding the bit’s “shoulders.” This additional girth around the bit limits the material feed rate which, in turn, protects the workpiece from over-eager bit progress. This reduces the risk of kickback which occurs when a bit bites and catches the material it’s cutting. This is usually the result of material feeding too quickly. The girth of ant-kickback bits also allows the bit to stay cooler which reduces the likelihood of burnishing and allows the bit to better retain its sharpness.

Shank:

Router bits are also differentiated by the diameter of their shank or the portion of the bit that fits into the router collet. Shank sizes commonly range from about 1/2” to about 3/8.” Although 1/2” shank bits are typically more expensive, they are also the most popular as the thickness of their shank lends durability (in their stiffness) and also less vibration during use. Bits of a smaller shank diameter tend to be less durable and more chattery. Altogether, a 1/2” shank bit will usually deliver the smoothest cuts and due to their greater rigidity, many larger profile bits are only available with this 1/2” shank. Similarly, some smaller or more specialized bits are only available with a 1/4” shank.

The shank of a router bit and a router collet must have the same diameter to be used together. Of course, collets of different diameters are available for purchase and are frequently included with the router itself. Adapters may also be purchased to help different bit shank sizes fit more comfortably.

Speed:

In order to cut, trim, and shape efficiently, router bits spin at very high speeds (ranging from approximately 8,000 RPM to 30,000 RPM). Because router bits are shaped and sized differently, though, all router bits can not / should not spin at the same speeds. For example, because larger bits have more girth and weight spinning about, they also have a much greater potential to vibrate or be, in some other capacity, out of control. Larger bits, then, should be used at lower speeds. Similarly, bits that spin too slowly can burnish and damage your materials. Accordingly, manufacturer guidelines should always be reviewed and implemented before engaging a bit.

Although, as a generality, faster speeds are more advantageous while working with router bits (they ordinarily yield a much smoother cut), speed isn’t the only factor that contributes to the quality of your cutting results. The sharpness and composition of any given bit, the material being cut, the type of router being used, feed rate, and various other factors play into the results produced by your bits. Accordingly, it will behoove you to run bits at appropriate speeds before assuming the faster you spin them the smoother your results will be.

ROUTER BIT PROFILES AND APPLICATIONS:

As aforementioned, there are numerous bit designs and, according to that profile, each bit has a different specialization. The following, then, briefly sums-up (in alphabetical order) the most common bit types and the things those bits do best.

Ball End Router Bits:

As the name indicates, ball end bits have a ball or sphere shaped formation at their bottom which routs out channels for pipes and cables.

Bullnose Router Bits:

Bullnose bits are designed to create a (convex) rounded edge on the front edge of a workpiece.

 

Chamfering Router Bits:

Chamfering bits produce a clean angled bevel cut. These are commonly used in joinery for concealed joints and beveled edges in constructions with multiple sides. Chamfer bits are also used to create a decorative (albeit plain) angled edge.

Combination Router Bits:

Combination bits are primarily used in trimming to trim softer materials and, particularly, veneers.

Core Box or Round Nose Router Bits:

Core box or round nose bits produce a half-round groove or a groove or cove with a rounded bottom. They are commonly used for fluting and reeding.

Corner Round Router Bits:

Corner round bits are designed to create a rounded corner on a workpiece (usually furniture).

 

Drawer Lip Router Bits:

Drawer lip bits are used to create the the acting pull-handle on the fronts of pull-handle drawers and cabinets.

Edge Forming Router Bits:

Edge forming bits (like an edge beading bit) are used primarily to create a decorative edge on a workpiece. These bits often include a pilot bearing for guidance and are ordinarily used to create a final decorative feature. Because these bits are almost singularly used for embellishment and can take-on virtually any profile conceivable, there are many different types available. To name a few of the most common edge forming bit types, one will commonly encounter edge beading bits, cove bits, ogee (or Roman ogee) bits and round over bits.

        - Bead and Double Bead Router Bits:

Bead bits create a decorative quarter-round convex profile. Double bead bits do this twice with one quarter-round running directly below the other.

       

        - Cove Router Bits:

Cove bits are used to create a concave (or indented) quarter-round into the edge of a material.

       

 

        - Edge Beading Router Bits:

Edge beading bits are used to cut decorative half-round profiles called “beads” into the edge or corner of a workpiece. This edge typically features a small lip or fillet at the top and bottom of the convex half-circle cut.

        - Ogee Router Bits:

Ogee bits have an “S” shaped profile and produce an “S” shaped edge on a workpiece. These decorative edges have one convex hump and one concave cove (like an “S”) and usually have a small fillet at the top and bottom of the cut. This delivers a more traditional or “antique” finish.

        - Round Over Router Bits:

Round over bits produce a perfectly rounded edge on a workpiece. These are commonly used in cabinet and furniture making.

 

Finger Grip Router Bits:

Finger grip bits shape the drawer pull handles on the front edges of some drawers and cabinets.

Flush Trim Router Bits:

As the name implies, flush trim router bits are used to trim the edge of one material to be flush with the edge of another material. They are often used to flush veneers or to produce identical shapes in multiple workpieces. These bits are used with a pilot bearing that may be positioned at the top of the bit or at the base of the cutting edge.

Fluting Router Bits:

Fluting bits are used to carve flutes (or a concave profile) into a workpiece (usually molding).

 

Joinery Router Bits:

Joinery bits are used to produce a specialized type of groove for a precision joint. These, then, are used in virtually all types of construction where one workpiece must be joined to another. The most popular joinery bits are dovetail bits, drawer lock bits, finger joint bits, lock miter bits and tongue-and-groove bits.

        - Dovetail Router Bits:

Dovetail bits are used to create a strong joint between materials and are ordinarily used in cabinetry, frames and shelving. They are available in a huge variety of angles and involve carving interlocking mortises and tenons (usually fan-shaped) into an adjoining workpiece.

        - Drawer Lock Router Bits:

Drawer lock bits are designed specifically for the joining of perpendicular pieces (like the joining of drawer sides to drawer fronts) and should always be used with a router table. They create a wedge-shaped tenon.

        - Finger Joint Router Bits:

Finger joint bits have a series of thin horizontal cutters that protrude from the bit (like fingers). When this profile is cut into two separate pieces, the grooves/extensions interlock to create a strong end or edge joint with a greater gluing surface area. Some finger joint bits feature adjustable cutters.

        - Lock Miter Router Bits:

Lock miter bits have a reputation for being difficult to use but create durable and (when used properly) perfectly aligned miter joints with a large surface area for gluing.

       

        - Tongue-and-Groove Router Bits:

Tongue-and-groove bits are used in pairs to create a tongue-and-groove joint in a workpiece. This joins workpieces together edge-to-edge (where one piece has a thin, deep ridge (tongue) and the other has a slot (groove); these pieces are pushed tightly together to form the joint).

Keyhole Router Bits or Keyhole Slotters:

Keyhole bits are used to cut the keyhole shaped slots found on the backs of hanging workpieces like picture frames. These slots, of course, aide in the hanging of these pieces.

Molding Router Bits:

Molding bits are used to create complex ornamental profiles in architectural and furniture moldings and are usually much larger than a typical edge forming bit. They can incorporate multiple profiles onto one bit and produce ornate edging for molding pieces. As these bits are more substantial, they are almost always used with a router table.

Mortise Router Bits:

Mortise bits are used to carve mortises (or square shaped slots). These are used for joinery and for carving spaces for hardware such as hinges and lock sets.

Rabbeting Router Bit:

Rabbeting bits are used to create rabbets or notches in the edge of a material. These cuts/notches are vertically and horizontally straight and create a step shaped profile. Rabbeting bits utilize a pilot bearing which is positioned at the top of the bit and guides it along the edge of a workpiece. Using pilot bearings of different diameters allows one rabbeting bit to produce cuts (rabbets) in multiple sizes.

Raised Panel Router Bit:

Raised panel bits are available in both vertical and horizontal configurations and are typically used (with a stile and rail bit – see below) to create profiled, decorative edges on a panel (i.e doors). Horizontal raised panel bits cut profiles while the panel being cut is flat (horizontal) on a work table. Vertical raised panel bits cut profiles into a panel while said panel is on its edge, and, because their radius is much smaller, are usually considered safer and simpler to operate.

Spiral Router Bits:

Spiral router bits are designed quite like a spiral drill bit with flutes ground around the body of the bit to form a sharp spiral profile. They are available in up-cut and down-cut configurations and, while ideal for plunge cutting, they are also used for edge forming, cutting, and trimming in a variety of materials.

Stile and Rail Router Bits:

In frame and panel construction, stile and rail bits are designed to create ornamental edges and panel slots in the edge of a workpiece (most commonly in raised panel doors and custom cabinets). These ordinarily come in sets of two matched bits but are also available singularly.

Straight Router Bits:

Straight bits come in a variety of cutting diameters and are designed to make straight cuts into a material to hollow-out an area or to produce a grove or dado in a workpiece (usually for a mortise or inlay). Straight bits are very common and may also be used for dado joining and for general material cutting.

V-Groove Router Bits:

V-groove bits are used to carve a “V” shaped groove into a workpiece. While ideal for miter folds, these bits are commonly used in lettering and sign-making.

Veining Router Bits:

Veining bits are designed to create decorative cut-in designs. They are commonly used for free-hand work and lettering.

TIPS FOR OPTIMIZING YOUR ROUTER BITS:

 

To conclude this journey through router bit basics, the following are a few tips to help you optimize your router bits and your experience with them.

First, you should always store your router bits separately from one another (perhaps even in their own individual cubbies). Because router bits are both heavy and fragile, you want to minimize their contact with anything they are not presently cutting. Don’t allow your bits to roll about bumping and knocking into other objects under which circumstance they will most certainly chip.

Second, keep your router bits sharp. Dull bits can damage your materials and will produce generally poor cuts. Like many other cutters, router bits can be sharpened to keep their edge.

Third, be cautious of how you handle your router. Both forcing a bit and moving one too slowly can cause overheating in both the bit and the router. An overheated bit can damage workpieces and can lose temper (which diminishes the integrity of the bit) and an overheated tool can result in internal and sometime irreparable damage. The sound your tool makes as you cut is usually a fairly good indicator of whether or not you are properly paced.

The Ultimate High-Efficiency Router:

 

Festool’s OF 2200 EB 

 

Festool is known throughout the woodworking industry for manufacturing some of the finest, most evolved woodworking equipment. Although this reputation is well deserved, in the presence of their latest and most powerful router, the OF 2200 EB, Festool has not only out-shined the competition, they have truly outdone themselves. Creating a high-efficiency router that performs quite like a portable hand-held shaper, Festool has taken routing, and that reputation of theirs, to an entirely new level.

Among other design improvements, the OF 2200 EB is built for superior maneuverability and despite the size and immense power of the router, it is simple to use and offers almost unbelievably smooth operation. The thing is built with dual angled handles that are ergonomically positioned to optimize the comfort of both hands and body while simultaneously minimizing any strain or fatigue experienced during use. One such handle is outfitted with finger-tip controls for the tool’s lockable power switch ensuring you don’t need to relinquish control of the router to (dis)engage this switch. Integrated into the other handle is a rotary locking knob which allows users to easily trigger a lock to both columns of the router. This, of course, allows for perfectly secure depth setting without any deflection between the base and the router motor. With a simple twist of this locking knob, the double locking mechanisms eliminate movement in the plunge columns for exact plunge depths.

The router additionally offers a huge plunge depth capacity allowing 80mm of travel. To achieve this staggering capacity, the router collet actually plunges 10mm below the router base; of course this increases versatility while also allowing users another avenue to change bits. In addition to this unparalleled plunge depth, the router also offers superfine depth adjustments (in increments as slight as 1/256” or 1/10mm) to ensure optimal precision. A four-position locking depth stop turret which, with a 5/64” (2mm) offset position, additionally allows users to make a finish pass (after an initial pass) without needing to reset the plunge depth. This, of course, saves your very valuable time, energy and patience.

Festool’s OF 2200 EB also features an exclusive tool-less multiple base plate system. This innovation allows users to switch task-specific plates quickly and without tools. Like the integrated handle controls and depth stop turret, this utilitarian design lends the router greater versatility and efficiency which, of course, allows users to be more productive as well. The tool also features intuitive controls that are labeled with icons that reflect each function as well as the adjustment direction. Because these adjustments are indicated directly on the tool, users will no longer need to race to (nor search for) the tool’s manual before performing uncommon tasks.

Of course, the router also features variable speed control allowing users to input desired spindle speeds depending upon the application being performed and the material being cut. The thing also includes an integrated cross-reference RPM guide as a resource, and MMC electronics (multi-material control) to ensure constant speed under load. With MMC technology, the speed of the bit will not change despite aggressive cuts or hard materials. In fact, because the tool also boasts 2200 watts of power, the router can easily plunge into some of the hardest woods and can create beautiful cuts, grooves, coves and curves with just a single pass.

The router spindle boasts a triple bearing design with bearings at the top, bottom and middle of the spindle. This design reduces if not eliminates spindle wobble (even while working with large bits at super-fast spin-speeds) and, outfitted with a magnetic spindle brake, the motion of the spindle can be stopped more quickly and with less stress to the motor. A retractable spring-loaded 360-degree dust shroud optimizes dust extraction while still allowing unimpeded visibility of your workpiece. Although the shroud retracts back into its locked position after the router is completely plunged, a finger tip release lever allows you to easily release the shroud. The dust extraction column at the rear of the tool (this extends to the top of the router and includes a swivel nozzle for convenience) ensures maximized extraction and router performance.

The standard base on the router has a 3-3/8” opening to allow for use with a huge assortment of router bits, and with the OF 2200 EB’s 1/2” collet, none of the router’s 2200 watts of power are superfluous. Altogether, the router is an amazing tool with Festool ingenuity and unchallenged superiority; where routing is concerned, there is not a better tool on the market.

Two Routers in One?

 

Investing in a router combination kit is one of the smartest decisions a woodworker can make. These combo kits are versatile, efficient and economical and offer crafters greater functionality from a more efficient resource. Providing both a fixed base router and a plunge base router that simply share the same motor, these kits are proficient and quite a bit like having two industrial routers in one.

So, across the board, combination router kits are awesome and economical, but Bosch has taken the high-performance efficiency of these packs to an entirely new level. In fact, the Bosch MRC23EVSK 2.3 HP combination router pack is one of the most impressive tool kits to release in a long while. With innovative features, intense power and precision, and the functionality of two sophisticated power tools, this router pack is a true-blue exceptional.

To get a little more technical, these routers are powered by a 2.3 HP motor that offers both variable speeds (10,000 – 25,000 RPM), a soft start feature (which reduces start-up torque), Constant-Response circuitry (to maintain constant speed under load) and all the precision and power you need to work with delicate materials or with thick hardwoods. Additionally, the motor and router bases are outfitted with electrical contact strips that (when matched between the base and motor) channel electrical current directly from the motor and into the tools’ switch. This mechanism makes possible the routers’ trigger control system, one of the coolest features on these tools and and the first of its kind in the industry.

The trigger switch system in this router pack relocates the tools’ switches to the handles of each base (rather than directly on the motor) providing greater controllability, comfort and operator safety. These are finger grip, lockable triggers that eliminate the awkward one-handed starts and stops you’ll find in other comparable router kits. The system is actually quite groundbreaking and makes a pleasant difference when operating the tools. Of course, the router handles are also contoured, soft-grip handles for ergonomic comfort and enhanced controllability.

The routers additionally feature an always-on LED system with a series of LED lights around the spindle that are, as the name indicates, always on. Essentially, any time the motor is plugged-in, these LEDs provide a clear, illuminated view of the workspace surrounding the bit area. Additionally, the motor’s cord features a ball-joint swiveling mount for handy mobility and greater maneuverability under, essentially, all circumstances. The tools also boast a two-stage quick clamp system for fast tool-free conversion and a precision centering design which allow users to maintain the exact cut-line when using guidance devices like jigs, templates and dovetail fixtures.

To get a little more technical still, the plunge router in this combo features a smooth plunge action with a spring-lock plunge lever and a depth rod for simple and precise plunge routing, and with Afterlock Microfine Depth Adjustments, modifications are smooth and exact at any plunge setting. The fixed-base router also features versatile depth adjustment with a continuous Microfine adjustment range, and because the kit also includes an adjustment wrench, adjustments are simple through the optional router table as well. The fixed-base is also designed with threaded holes for simple mounting to a router table (in the common three-hole pattern).

So, the kit is seriously awesome and in addition to all this awesomeness, the MRC23EVSK also includes (with the fixed base, the plunge base and the router motor) a 1/4″ and 1/2″self-releasing collet chuck, a 16mm shaft wrench, 24mm collet nut wrench, a T-handle hex height adjustment wrench, three M4 screws for table mounting, and a carrying case with built-in compartments for all items included.

It has occurred to me that in a previous article highlighting my top 5 picks for the most exciting new power tools of this year, I didn’t give these “honorable mentions” the face-time they deserve. As a result, I am now morally compelled to revisit them and provide the reasons each of these tools deserve their spaces among the top 10 most innovative, exciting, and generally awesome new power tools of 2010 and 2011.

Recognizing these tools in no particular order, I’ll begin with:

- Makita’s SH01W 12v Compact Cordless 3-3/8” Circular Saw:

This is the kind of power tool that everyone on planet Earth should own. It’s industrially powerful and high-performance while still being one of the most compact tools I’ve ever encountered. The thing weighs only 3.3-lbs rendering it simple to maneuver and operate, and despite being so extremely compact, the SH01W circ saw still has a 1” cutting capacity big enough to cut through just about anything you’d really need it to. The saw is extremely comfortable to use, offers a surprising amount of power from such a little tool, and runs with one of the most sophisticated lithium-ion battery systems on the market today – it’s truly an ideal addition to any crafter’s power tool repertoire.

- Makita’s LXFD01CW 18v Compact Cordless 1/2” Drill-Driver:

Quite like the circ saw above, this high-power drill is surprisingly compact while still throwing around a huge amount of power. At just over 7.5” long and exactly 3.3-lbs the tool is ideal for use in awkward spaces or through time consuming applications that require the toughness of a bigger, 18v drill. Additionally, with variable speed options and a 4-pole motor delivering 480-in/lbs of max torque, the LXFD01CW drill driver is seriously tough, and industrially versatile. The tool also works with Makita’s intensely advanced lithium ion battery system using an 18v battery that is everything from lightweight to long-lasting and charges in only 15-minutes flat. All in all, the drill is awesomely powerful while maintaining the compact design features that allow you do a lot more work with a lot less bulk.

*Additionally, if you are more interested in a slightly smaller drill, Dewalt’s DCD710S2 12V MAX drill-driver kit is a really cool, really smart option. It’s another one of those power tools that surely every human on Earth could find use for. It’s super compact and powerful, and weighing just a measly 2.4-lbs and boasting variable speeds and 1,500 RPM, this little drill-driver is a real firecracker.

- Dewalt’s DW611PK Compact, Two-Base Router Kit:

This tool is awesome- it’s a fixed-base/plunge-base combination unit that unites the compact and ergonomic design of traditional trimmers with the power and high-performance of a fill-sized router. It delivers 1.25HP for tough applications and variable speeds and fast transitions between bases for a variety of different applications. The fixed-base has an extended sub-base for more contact with work surfaces and enhanced user control, and the plunge-base features a large base platform for greater stability under heavy loads. The clear, LED lit sub-base even accepts universal template guides. The tool’s soft-start motor features constant electronic feedback to maintain motor speed throughout every cut, and with fast bit changes, impossible accuracy and precision, and too many more things to list, the DW611PK is a really stinkin’ cool router pack.

- Milwaukee’s 2458-21 M12 Cordless Palm Nailer:

Palm nailers are notoriously cool and this little sucker is one seriously awesome power tool. Eliminating the hassle of cords and hoses and delivering big-time power in a surprisingly compact, cordless and ergonomic package, the nailer can work in otherwise impossible areas while still boasting an impact mechanism advanced enough to handle even the toughest nailing jobs. The 2458-21 is also outfitted with a comfortable hand-strap to ensure you maintain optimal productivity and safety on the job. So, of course, you know the tool is small, but it weighs just 3.4-lbs ensuring users are comfortable during awkward, overhead, and continuous work, and because the thing also incorporates an industrial magnet collet to securely hold your framing nails and an LED light for greater visibility, you can operate the tool easily with only one hand. It’s brilliant.

- Milwaukee’s 2625-21 M18 Cordless One-Handed Hackzall:

Another one-handed beauty with a comfortable, compact, cordless and ergonomic design, this tool is perfect for every type of user; it’s powerful enough for the most industrial applications, and compact and comfortable enough for home-users – seriously, despite big power, a variable speed trigger, LED light, Quick-Lok for fast blade changes, and an advanced lithium-ion battery system, the saw weighs only 4.1-lbs. The 2625-21 is truly sophisticated. The thing additionally features Milwaukee’s patent pending dual gear anti-vibration system for unmatched comfort and stability, and delivering an intense 0-3,000 strokes per minute, this recip saw can easily cut through virtually everything and do it with smooth, fast precision.

 And that sums it up, but just in case you missed the first article featuring the top 5 most exciting new power tools, here they are in no particular order and in a very serious nutshell (click on the tool description for more information):

• - Bosch’s GCM12SD Axial Glide Articulating Miter Saw

• - Milwaukee’s 2426-22 M12 Cordless Oscillating Multi-Tool AND Bosch’s MX25EC21 Multi-X Corded Oscillating Multi-Tool (yes, I realize this is cheating but the awesomeness of these tools renders a little deviance totally appropriate)

• - Dewalt’s DCT410S1 12v MAX Inspection Camera

• - Festool’s 564250 T 15+3 Lithium Ion Cordless Drill

• - Senco’s FN65DA Cordless Fusion Finish Nailer

A fixed-base router is a truly remarkable tool with the versatility to make your projects both beautiful and functional.  All things remarkable though, tend to squeeze some life out of your budget – fortunately, however, there are professional, high-performance routers available from Dewalt, Porter-Cable, and Bosch that provide high-quality versatility and exceptional results at prices that will surprise you. 

Dewalt’s DW616 fixed-base router is one exceptional tool offering craftsmen a seriously powerful 11 amp motor specialized to smoothly rout through the even toughest hardwoods. With a micro-fine depth adjustment ring, the router provides extremely precise depth adjustments in minute 1/64″ increments – This means your results are extremely accurate. The router’s clear LEXAN sub-base, which is hugely durable, accepts standard template guide bushings and offers optimized bit visibility increasing your ability to see and control what you’re doing as you do it. The tool’s tool-free adjustable steel motor cam-lock makes depth adjustments and base changes quick and ultra tight, while the router’s over-molded rubber handles and low center of gravity provide surpassing comfort, balance, and overall better control. Altogether, the DW616 is lightweight, but also touts an unique design rendering it highly durable and long-lasting with a truly professional precision. Lastly, pricing from about $140 – $200, the router packs a huge bite with only a little nibble to your wallet.

Additionally, Porter-Cable keeps busy manufacturing some of the most quality routers in the industry. Their 690LR fixed-base router provides craftsmen with just the right amount of authority and precision to master every home and hobby application. With a powerful 11 amp, 27,500 RPM motor the router is no stranger to tough applications. Despite its brawn, however, as the motor is only single speed, operators have slightly less control over unifying speeds to tasks. This is hardly a draw-back, however, when one considers the tool’s a micrometer depth adjuster accurate to a mind-boggling 1/128″. The adjuster renders the router precise beyond conceivability. With a precision machined aluminum base and motor housing, and it’s sealed ball bearing construction, the tool is monstrously durable, and being designed to simplify and enhance all your projects, the router boasts striking, and simple to achieve high-quality. Ranging in price from about $130 – $250 (on-line and in-store pricing can sometimes express a very large disparity), the tool is a brilliant performer at a pleasantly low price.

On another hand, Bosch’s 1617 fixed-base router, with superior power and precision, boasts all the features to entice even the most thoroughbred woodworkers. Its 2 HP (11amp) motor and precision centering design make keeping your bits on their intended cut-lines far easier, and to ensure stability and accuracy as you work, the tool’s fixed-base has threaded holes enabling craftsmen to easily mount the tool to a router table. A macro and microfine bit depth adjustment system (with resettable depth indicator) provides fast and precise depth adjustments allowing you to spend more quality time with your router, and less time struggling to adjustment it. With a large 3-3/4″ base opening and a 2″ subbase opening the 1617 can hold larger bits, and with a one-piece armature shaft, the tool provides a long bit shank capacity with striking routing accuracy. A tool-free template guide adapter provides fast guide changes and also accepts template guides from other manufacturers (like Porter-Cable) for additional versatility. Ultimately, this router is a handsome tool with all the personality (precision and power) to perfectly navigate its way through all of your projects. Pricing from about $160 – $175, the 1617 is a professional, high-performance router that won’t break your budget.

Bosch also builds the 1617EVS fixed-base, variable speed router which just so happens to be the most powerful router in its class with variable speeds and a superior 2.25 HP (12amp) motor. Boasting 8,000 – 25,000 RPM, the router is highly durable and capable of performing the most intricate to the most aggressive applications. Its variable speed capacity enables craftsmen may match speeds to individual projects, and because the tool also has large base and subbase openings, the router has a long bit shank capacity and accepts large bits for nearly endless routing options. Additionally, the tool’s precision centering design keeps your bits always on their intended cut-lines, and ranging in price from about $175 – $185, the router is masterful in the shop while still being reasonable on your budget. The 1617EVS is a handsome devil with constant speed and power, overload protection, mounting capacities, and a tool-free template guide adapter to ensure that the love you feel for your router is never colored with frustration or sub-par components.

Ultimately, each of these fixed-base routers is certain to provide you with high-performance, professional routing at a price that will keep you happy.

Fixed-base routers are some of the most frequently used woodworking tools in the entire industry, and once you’ve experienced the superior quality and performance of a good router, there is no room to question why. Making your projects unique and animated routers baost a versatilty and high-performance unparalleled by any other tool. For the industry’s most impressive, sophisticated routers, craftsmen look to these models from Bosch and Perter-Cable. 

Bosch’s 1617 fixed-base router, with superior power and precision, boasts all the features to entice even the most thoroughbred woodworkers. Its 2 HP (11 amp) motor and precision centering design make keeping your bits on their intended cut-lines far easier, especially while using guidance devices like templates and jigs. To provide greater stability and accuracy as you work, the tool’s fixed-base has threaded holes enabling craftsmen to easily mount the tool to a router table, and with a macro and microfine bit depth adjustment system (which also has a resettable depth indicator), the router provides fast and precise depth adjustments so you can spend more quality time with your router, and less time struggling to adjustment it. With a large 3-3/4″ base opening and a 2″ subbase opening the 1617 can hold larger bits, and with a one-piece armature shaft, the tool has a long bit shank capacity while also providing striking accuracy. The router has a tool-free template guide adapter for the fastest guide changes and also accepts template guides from other manufacturers (like Porter-Cable) for additional versatility. Ultimately, this router is a handsome tool with all the personality (precision and power) to perfectly navigate its way through all of your projects.

Additionally, Bosch’s 1617EVS fixed-base, variable speed router is another tool that will charm you with true tact and professionalism. This is the most powerful router in its class with a superior 2.25 HP (12 amp) motor and 8,000 – 25,000 RPM. Highly durable and built to perform the most intricate to the most aggressive routing applications, the tool is designed to provide users with results unlike any other router. A variable speed trigger allows craftsman to match speeds to each project and because the tool has large base and subbase openings, the router accepts most large bits and has a long bit shank capacity for bigger applications. The router’s macro and microfine bit depth adjustment system makes depth adjustment’s fast and precise while the tool’s precision centering design keeps your bits always on their intended cut line. The 1617EVS is a handsome devil with constant speed and power, overload protection, and the capacity to successfully challenge every routing application you might be tempted with. The router can be mounted for additional stability and accuracy, and the tool’s tool-free template guide adapter ensures that the love you feel for your router is never colored with the frustration of template guide changes and adjustments.

On another hand, Porter-Cable makes some of the most impressive routers in the industry today and their 7518 five speed router is a shining example of standard Porter-Cable quality and performance. With a 15 amp (3.25 HP) motor the router possesses all the power and durability to dominate even the toughest applications, and with a five speed electronic motor the tool is versatile to accommodate a variety of projects and router bit cutting diameters (RPM settings at 10,000, 13,000, 16,000, 19,000, and 21,000). An auto-release collet system ensures simple bit removal, and the tool maintains constant speed under load for the most consistent, reliable routing. Additionally, with a sealed ball bearing construction, the 7518 is hugely durable and operates with surpassing smoothness. The tool’s base is precision machined aluminum for longevity and also includes integrated handles for optimized stability and control. A hugely powerful and precise woodworking masterpiece, this tool offers craftsmen one of the biggest router motors in the industry and the poise performance to match it.

Thus, it is for good reason that craftsmen look to Porter-Cable for the highest-quality routers in the business – their 892 is one is another of these reasons. This 12 amp (2.25 HP) fixed-base router provides craftsmen with superior power and durability and the smooth design to optimize them both. An electronic feedback maintains motor speed even through the roughest applications, and variable speeds ranging from (a huge) 10,000 – 23,000 RPM provide a nearly endless number of routing options and applications. This variable speed setting enables craftsmen to efficiently match speeds to each project providing the most professional and clean results with every use. The router’s over-molded rubber handles provide optimized comfort and control, and the tool’s smooth rack and pinion adjustments provide depth settings accurate to an astounding 1/128″; this is extremely precise. Ultimately, Porter-Cable’s 892 is a phenomenal tool, a router to be reckoned with, and an exceptional performer.

Any one of these routers is certain to provide you with the utmost in professional woodworking. Each built with superior quality and design is sure to deliver shining results with a permanence that will impress users and on-lookers alike.

Serious craftsmen and woodworkers require a pluge router as precise, versatile, and dedicated as they are. Understanding the high-performance needs of industrial crafters,  Bosch and Porter-Cable build pluge routers to take your routing to an entirely new level.  

Porter-Cable is known for building some of the most impressive routers in the industry today – their 7539 five-speed plunge router is brilliant example of such standard high-quality and high-performance. With a 15 amp (3.25 HP) motor the router possesses all the power and durability to dominate even the toughest applications, and with a versatile five-speed electronic motor (with RPM settings at 10,000, 13,000, 16,000, 19,000, and 21,000) the tool charmingly accommodates a variety of router bit cutting diameters and many other routing tasks. The router’s depth rod has a 6-position adjustable turret which allows craftsmen to perform stepped or repeated plunge cuts, and with a 3″ plunge range, the 7539 is shy of no application however intense. Additionally, the router’s auto-release collet system ensures simple bit removal, and because the tool maintains constant speed under load, it is perfectly equip the most powerful and consistent routing. With a sealed ball bearing construction, the 7539 is durable and operates with surpassing smoothness, and because of its precision machined aluminum base the tool is truly durable. The base also has integrated handles for optimized stability and control. As a true woodworking masterpiece, this tool offers craftsmen big power with the poise and smooth performance to match its brawn.

Like Porter-Cable, Bosch builds and extremely impressive plunge router. Their 1617EVSPK combination router truly synthesizes the best of both routing worlds offering both standard and plunge bases; this renders the tool insanely versatile and capable of performing a huge range of applications. The plunge base has contoured soft grip handles to enhance operator control and comfort at all plunge depths while the fixed-base features threaded holes for the secure mounting to a router table. With a quick clamp system incorporated on both bases, the router features fast and tool-free conversion from base to base allowing you to move the router between bases with surprising ease. Additionally, the tool’s 12 amp (2.25 HP) motor has variable speeds from 8,000 – 25,000 RPM granting operators more control over each application from highly intricate to highly aggressive tasks. The router’s microfine bit depth adjustment system (featured on both bases) makes depth adjustment’s strikingly fast and precise while the tool’s precision centering design keeps your bits and templates always on their intended cut-line. Also, because the tool has large base and subbase openings, the router accepts most large bits, ensures greater visibility, and has a long bit shank capacity for a range of applications.

Both plunge-base routers are built by true masters of the trade and are designed to champion your most important routing jobs with an uncommon degree of professional, high-quality.

Best Routers in the Industry From Bosch, Dewalt, and, Makita.. 

A router is one of the most versatile, and widely used tools on the market today; and for good reason. A router is a woodworking tool designed to rout, or mill out an area in the surface of a piece of wood, and can feasibly perform almost any kind of shaping and wood cutting application. It would be difficult to determine the application in which a router is most commonly used; they dominate edging operations, and are masterfully equip for box joining, mortising, dovetailing, dadoing, and rabbeting to name only a few.

There are several types of routers available each having individual features, benefits and their own favorite applications. The most popular types of router are the fixed-base and the plunge-base router; each of which offering their own set of pros and cons which I will attempt to shed some light upon. Beginning with the first born, the fixed-base router is a favorite of many craftsmen because of its more simple more, compact and versatile design, and its relative ease of operation. In a fixed-base router, the motor is securely clamped into the base, and has a more light weight design making it easier to work and maneuver. Built for table mounting and more stationary routing, the fixed-base router is generally better for running slots, rabbeting, and edging or molding patterns than its top heavy, plunging brother. For plunge cuts, however, the fixed-base router must be tilted or angled into the workpiece which can be a difficult procedure to master. Because the base is not fully supported as the bit enters the wood, plunge cutting can be much more difficult with a fixed-base router. These routers have simple and accurate depth adjustment systems. They must, however, be stopped and reset in between each cut.

Unlike the fixed-based router who’s configuration has changed relatively little over time, the plunge-base router is more innovatively designed. The plunge-cut router is built so its motor sits atop two spring-loaded posts; this trait allows for the vertical motion which makes the plunging action possible. The vertical movement of the router essentially “plunges” the router bit into your workpieces without ever tilting or lifting the tool enabling users to get directly into the center of a workpiece without any pre-drilling or acrobatics. With the plunge-base router, making through cuts, deep grooves and mortises is generally much easier than with its fixed-base counterpart; but although a plunge-base router is the best choice for applications requiring more and deeper cuts, it is much heavier and can be difficult to move and adjust. Understanding which router is right for you can be a long process. The information below will help you narrow down your search options and determine which router fits you best.

To begin, again, with the fixed-base router, Bosh offers a 2 HP (horse power) fixed-base router with a powerful 11 Amp motor and 25,000 RPM. This router is built with a precision centering design that makes it significantly easier to keep your bits on their intended cut line. The 8.3 lb tool is also designed with a macro and microfine bit adjustment system with resettable depth indicator for constant precision. This system provides always fast and accurate depth setting adjustment. Bosch has also incorporated a large 3-3/4 in base opening (6in. base diameter) plus a 2in. subbase opening to accept larger bits. For fast and easy template guide changes there is also a tool-free template guide adapter. The 1617 router has one-piece armature shaft for enhanced accuracy and long bit shank capacity. Bosch’s fixed-base router also has a right or left switch location for user preference and consistency and a new dust sealed power switch for enhanced durability. The router features hardwood handles and a 10ft. flexible rubber cord. The 1617 also includes the RA1161 fixed-base system which allows for bit height adjustment from above the router table. For additional convenience the fixed-base system also has threaded holes that allow it to be mounted to the router table (in Bosch’s four hole pattern or the common three hole pattern). The Bosch 1617 fixed-base router includes ¼in. and ½in. S.R. collet chucks, a 16mm shaft wrench, 24mm collet nut wrench, tool-free template guide adapter, a chip shield, and fixed-base.

DEWALT offers a 1-3/4 HP fixed-base router with an 11 Amp motor, 24,500 RPM, and enough power to rout out the toughest woods. The tool has an advanced microfine depth adjustment ring that provides precise depth adjustments in minute 1/64 in increments and can be adjusted vertically for a permanent switch/cordset location. This vertical movement adjusts with up and down actions rather than spinning; since the entire router doesn’t turn, the whole of the tool remains in the same position. For quick and tight-locking depth adjustments/base changes, the DW616 also has a strong and adjustable tool-free steel motor cam lock. The switch has a dust-seal keeping it clear of debris and enhancing its durability, performance, and overall life. And with a right or left switch and cordset location, the user has the option to hold the switch in either the right or left hand increasing comfort and versatility. The tool’s overmolded rubber handles, and low center of gravity also contribute to the router’s best-in-class comfort, balance, and control. The router’s cordset is detachable to offer serviceability and the ability to use the same motor pack for all bases. DEWALT has built this router with quick release motor latches for fast and simple motor pack removal, and with a flat top making it easier to change your bits. The router also has long, self-releasing, eight-slotted collets for better bit retention and elimination of frozen, or stuck bits. A clear LEXAN subbase (polycarbonate material specially developed for strength and impact resistance) delivers enhanced base durability and bit visibility, and also accepts standard template guide bushings. The subbase additionally has a concentricity gauge for best-in-class routing accuracy. With a heavy-duty, precision machined, die-cast aluminum base and motor housing – the tool is supremely durable, and weighs only 7.1 lbs. DEWALT’s DW616 fixed-base router includes a motor pack, fixed-base, concentricity gauge, ¼ and ½ in collets, and two wrenches. The router is also available to purchase as a kit (DW616K), which includes the above with DEWALT’s heavy-duty kit box.

 As for the plunge router, Makita offers a 3-1/4 in plunge-router with a powerful 15 Amp motor and variable speed option from 9,000 – 23,000 RPM. The router’s variable speed option ensures greater routing precision and always accurate projects. The router also has a pivoting multiple depth adjustment knob with three preset plunge depths, and a top handle depth adjustment which sets the tool to any specific routing depth. For easy penetration into your workpiece, the router also has a 0 – 2-3/8 in plunge depth capacity. Makita has incorporated an electric brake for fast bit stoppage which also helps to prevent accidental marring of working materials. And, with an electronic speed control, the tool maintains constant speed even under load. The 3612C plunge-router also has a bit deflector to keep chips and debris away from the operator and workpiece. The tool weighs 13.2 lbs, is double insulated, and has a strong, all ball bearing construction to extend the tool’s overall life. Having a shaft lock for quick and easy bit changes, and a soft start feature for smoother start-ups, Makita 3612C plunge router is equip to handle all your plunge-routing needs. The router includes a ¼ in collet sleeve, ½ in collet cone, and wrench.

DEWALT also offers a heavy-duty 3 HP plunge-router with a 15 Amp motor that utilizes advanced soft-start technology for always smooth operation. The motor is also full wave variable speed, and runs at 8,000 – 22,000 RPM. The DW625 runs with a constant speed, even under load, to ensure a fine, quality finish in all your projects, and its one piece motor and shaft spindle ensures perpendicularity and professional accuracy as you work. For always fast and accurate depth settings, the plunge-router also has a rack and pinion depth adjuster, magnified scale, and microfine depth adjustment mechanism. DEWALT’s plunge-router has a spindle lock button that allows for simple one-wrench bit changes and a dust extraction adapter for a cleaner, safer work-space. The tool also has phosphorous bronze bushings that provide a smooth and accurate plunge, and a guide bushing adapter plate that accepts standard guide bushings – perfect for template work. The DEWALT DW625 plunge-router weighs 11.2 lbs and includes a ¼ in and ½ in collet, dust extraction adapter, template guide bushing adapter, and wrench.

Both Classes of router offer a different set of features and applications, and each individual tool has its own specifications. Each option, however, offers unique and professionsl finishes to your woodworking projects.